Double cutting cart exchange device
JQF-6.0 Autoclaved aerated concrete cutting machine is one of
JQF-6.0 series product. It is a constant cutting developed from
moving cutting. The machine is composed of longitudinal
(horizontal) cutting machine, transverse (vertical) cutting
machine, cutting trolley, hydraulic jacking device and guide rail.
And, the vertical cutting machine has been modified from fixed
swing, spring tension to frame swing and cylinder tension. Using
frame swing increases the contact surface and life of steel wire;
and using cylinder tension removes the deform defect of spring
tension which also improves the cutting accuracy.
When the casted mould blank is turned 90 degree in the air and
lifted on the cutting cart, after de-mould and being moved to the
work section of horizontal cutting machine and vertical cutting
machine by first cutting cart, it will be cut from six surfaces.
First, it will be cut 4 surfaces horizontally by the longitudinal
cutting machine, and then it will be moved to the transverse
cutting machine by the first trolley. After the hydraulic jacking
device lifts the mould blank, the first cart will be back to
original location and ready for next blank. Meanwhile, the second
cutting cart is moving under the vertical cutting machine. The
blank will be put down on the second cutting cart by hydraulic
jacking device and cut by vertical cutting machine. After finished
cutting, the blank will be moved by the same cart under the
semi-finished product sling and hanged on the steam trolley by the
sling. In the same time, the next mould blank is under cutting
moved by the first cutting cart. The cycle time is about 4 minutes.
Single machine function
The jacking device is used for lifting the mould blank up and down
during the double cart exchange process.See cutting cart (Drawing
3). It is used for moving the mould blank to the cutting work
section.The guide rail is used only for the cutting cart running.
The cutting cart is specially used for moving the mould blank. It
is driven by the reducer.
See cutting cart (Drawing 3). It is composed of trolley body,
cutting frame, wheels and running device, etc. It is driven by
reducer and pulled by pinion and rack.
Maximum external dimension
Length:4980mm Width:1650mm Height:2035mm
Length:4420mm Width:1650mm Height:2035mm
Weight:940 kg,880 kg
Matched motor: Braking motor
All the main parts of the cutting cart are made of square and
rectangular steel tube which has many advantages of good rigidity,
long life, convenient structure and easy to install and adjust.